Learn safe and effective windshield removal techniques, key safety tips, and best practices for vehicle rescue operations.
Overview and Precautions
Methods for Removing the Front Windshield
- Using a Glass Cutter
- Using a Reciprocating Saw (Sawzall)
- Using an Axe
Important Considerations
- Complete removal of all glass pieces is not necessary.
- The most critical cuts are around the A-pillars.
- Upper and lower glass fragments are less important.
- Clear the A-pillars to expose the plastic interior for better visibility.
Instructions for Firefighters
- Work from outside the vehicle whenever possible.
- Complete the task in one go—avoid leaving glass on the hood.
Glass Management Safety Tips
- Wear safety glasses, Nomex hood, and protective gear, ensuring buttons are fastened.
- Cutting at the wrong angle may cause glass shards to fly toward your face.
- Glass shard projection distance:
- No wind: Shards may fly 5–10 feet (1.5–3 meters).
- Strong wind: Shards may travel 15–20 feet (4.5–6 meters).

Rescue Procedure
Confirming the Patient’s Safety
- Before breaking the glass, make sure the patient is covered properly.
- Ensure everyone inside the vehicle understands that the glass will be broken.
Starting the Process
- Use a glass saw to create an initial hole.
- Cutting at a steep angle reduces effectiveness—use an upward stroke when cutting.
Safety Measures While Cutting
- Move your arm away from your body so that glass shards pass by you.
- If chewing gum or tobacco, keep your mouth closed to prevent inhaling debris.

Cutting the Glass
- Start by creating the first hole as far as possible on the glass.
- Cut toward the glass edges and keep moving when reaching a corner.
- Rotate the saw blade quickly to ensure a clean skim along the A-pillar.

Dashboard Considerations
- Adjust the saw’s angle based on the dashboard’s shape.
- Follow the dashboard and hood lines while cutting.

Glass Removal Process
When Reaching the Corners:
- Support the glass from the outside with your hand.
Working from the Outside:
- Always try to work from outside the vehicle.
- Be cautious of the airbag deployment zone.
Controlling the Glass:
- While holding the glass, rest your arm on the hood for better control.
- A second person should assist in removing the remaining glass.

Interior Plastic Trim Removal
- When done correctly, the plastic trim should be visible from the outside.
- A small pry bar is very helpful for this task.
Steps to Remove Plastic Trim:
- Insert a tool behind the plastic trim and pry it slightly to check for hidden hazards.
- Pop the clips securing the trim.

Seat Belt Clip Considerations
- If there’s a pin on top, remove it to release the clip.
- Check the ignition mechanism and confirm the male part fits inside the clip.

Side Impact Airbag Curtain
- These are usually slightly colored and can be popped off with a pry bar.
If There’s an Explosive Charge:
- If visible, use a tool, grease pencil, or marker to mark a clear cutting path.
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Reference Video
References National Fire Protection Association (NFPA)